is a simple solution designed
to help remove inefficiencies.
Movicon Pro.Lean has been designed to ensure that all performance data, collected by the production system, are perfectly displayed on realtime data dashboards and analytical reports with great clarity. This vital data will help you to determine which are the most appropriate ways to reduce losses in production and increase business.
By deploying Pro.Lean© you will be able to communicate with any field system or device, collect and record data on database to analyse the Key Performance Indicators (KPI), calculate the Overall Equipment Effectiveness (OEE) and measure Downtimes with the aim to reduce loss and maximize profits. As an option, Pro.Lean© also allows you to integrate production line and plant supervision with a quick return on investments. Pro.Lean© is a simple and effective solution based on reliable, open and flexible technology.
Progea’s Pro.Lean© is the best solution to support your decision making.
Pro.Lean© is a Movicon functional module that allows you to measure the overall efficiency values in realtime by collecting and aggregating production process data from different sources at production level (PLC, HMI, SCADA). This data can then be analysed to assess the realtime plant situation by showing the overall production indicators independently from the deriving data source. It is fundamentally a crucial aid to production managers in making the right decisions and putting them into immediate action with confidence.
Pro.Lean© is the lean manufacturing and plant intelligence software solution to improve productivity, reduce loss and increase profits. A reliable solution based on more than twenty years’ experience in industrial automation software designed by Progea.
What the advantages of using this product?
Simple, fast and cost-effective
Pro.Lean© has been designed to be simple and fast. All- inclusive and ready- to- use with installation providing wizards to automatically create your monitoring projects with SQL Server calculation database, dashboards and production analysis reports included. Use the configuration Wizard to select field variables and automatic creation of data collection databases. Analysis project configured in just a few clicks.
Connectivity and Data Acquisition
The Pro.Lean© architecture features the Movicon connectivity technology that allows you to connect to any automation device installed on the production line or machine such as PLC, CNC, PAC, distributed I/O, field bus, HMI, SCADA or other. Integrated Drivers are ready for use and simple to configure. The system also consents IIoT connectivity using specific protocols. The OPC UA Client and Server technology also provides maximum openness towards managerial and IT systems. Pro.Lean© is an open architecture and hardware independent software solution that consents to the integration of any control device used in the company.
Productivity Data Dashboards
The Pro.Lean© module displays collected data on dashboards in real-time. The dashboard graphics are pleasant to look at and show indicators and operating status in the most transparent way possible. Operators can easily control production processes at any time and place thanks to the graphical interface’s Web feature. The dashboard interface has been designed according to the demands of modern ergonomics. However, it can be completely customized as needed by integrating the most advanced management and command functions to transform the module to function as a supervisor to all effect. The Overall Equipment Effectiveness (OEE) indicators are recognized as the most effective key indicators for measuring the overall plant efficiency. The aim of the OEE is to maximize sales by increasing productivity in three areas: availability, performance and quality.
Performances, OEE, KPI
Pro.Lean© is the most simple and cost affordable solution to use to manage flows of information deriving from production lines.
Bases on tried and tested Industrial Connectivity and Data Collection technology proposed by Progea with their Movicon product for many years, the Pro.Lean© module displays the key indicaiors in real-time (KPI, OEE) and Reports to analyze data collected and archived by date, shift, operator, machine, product and batch. Thanks to the Pro.Lean© solution, manufacturing companies can finally get to know the real productive capacity of their systems, production lines and machinery. They will get the possibility to easily identity criticalities and imperfections and be provided with information they need to improve overall efficiency.
The DownTime analysis module is used to display data statistics concerning production downtimes and graphically indicate classifications by putting the data in order of duration or frequency and showing the values retrieved from the historical log and represent them graphically using different filters such as by period, batch, shift and operator. The graphical representations can be displayed in a meaningful way by using histograms or overlapping statistical curves and printed. In addition to statistical calculations and graphical representations, the system also allows summary tables to be displayed showing all filtered data in detailed report format.
Openness and Integration
Pro.Lean© is a Movicon.NExT function module that gives you maximum openness to integrate supervision functions of facility layout, details with machine data, alarms and notifications, normal to complex production analysis management, product data and energy consumption cross referencing.
It also provides you with modular client, server and web access architecture. By integrating the powerful Movicon features and functions will transform your productivity monitoring system into a real and proper factory supervisory system.
A short introductory video to Pro.Lean: