Pro.Lean© collects all production data to calculate productivity performance indexes by using KPI and OEE to identify and measure production Downtimes.
By deploying Pro.Lean© you will be able to communicate with any field system or device, collect and record data on database to analyse the Key Performance Indicators (KPI), calculate the Overall Equipment Effectiveness (OEE) and measure Downtimes with the aim to reduce loss and maximize profits.
Pro.Lean© is designed for simplicity and speed. It is an all-inclusive and ready-to-use software solution that comes equipped with installation wizards for creating projects with a SQL Server calculation database, dashboards and production analysis reports. It only takes a few clicks to configure your analysis project just the way you want it. Simply select the field variables and the wizard will create data collection databases automatically.
The Pro.Lean© architecture uses the Movicon connectivity technology that allows you to connect to any automation device installed on the production line or machine, such as PLC, CNC, PAC, distributed I/O, field bus, HMI, SCADA or other. Ready-to-use and easy-to-configure Drivers have been integrated, and IIoT connectivity is available using specific protocols.
Pro.Lean© is a Movicon.NExT functional module offering maximum openness to integrate with plant layout supervision functions, detailed machine data, alarms and notifications, and normal to complex production data analysis management with production data and energy consumption cross-referencing. What you get is modular client, server and web access architectures leveraged with the powerful Movicon features that will transform your production monitoring system into a true factory supervisory system.
The OEE, KPI and Downtime analysis modules offer simple and effective solutions to measure production data that are practical, quick and open. Reports, tables and charts can be used for a complete and thorough production analysis with print and export options. All data can be managed in customizable architectures.
The Pro.Lean© displays real-time data on dashboards showing different indicators and operating statuses in the most transparent way possible. The graphical interface’s Web feature allows operators to easily control production processes whenever and from wherever they happen to be. The dashboard graphics have been designed based on modern ergonomics. It can also be completely customized as needed by integrating advanced management and command functions that will transform the module to function as a supervisor to all effect. The Overall Equipment Effectiveness (OEE) indicators are recognized as the most effective key indicators for measuring the overall plant efficiency with the aim to maximize sales by improving productivity in three areas: availability, performance and quality.
Pro.Lean© is the most and cost affordable solution to use for managing production line information flows.
Based on the tried and tested Industrial Connectivity and Data Collection technology offered by Emerson in their Movicon products for many years, the Pro.Lean© module displays the key indicators in real-time (KPI, OEE) and Reports on analyzed data collected and archived by data, shift, operator, machine, product and batch. By deploying the Pro.Lean© solution, manufacturing companies will be able to know the real productive capacity of their systems, production lines and machinery. Pro.Lean© will provide all the information needed to allow you to easily identify inefficiencies and remove them in order to improve your plant’s overall efficiency.
The DownTime analysis module displays production downtime statistics classified by duration and frequency. Values are retrieved from the historical log and represented graphically according to period, batch, shift and operator filter type. The graphical representations can be used to display data in a meaningful way using histograms or overlapping statistics curves with the option to print them. In addition to statistical calculations and graphical representations, the system also allows summary tables to be displayed with filtered data in detailed report format.
Pro.Lean© offers dashboards that display local and Web-based real-time measurements and Reports. It also allows data to be accessed on the Server using internet browsers. Performances and security of the HTML5 standard ensure cost and maintenance reductions.
In addition to being able to interface with any supervisor, Pro.Lean© offers the great advantage of integrating with the Movicon.NExT SCADA/HMI system and its connectivity.