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Progea is now part of Emerson.

Production Efficiency

Solutions to improve productivity efficiency with OEE e KPI.

Progea offers software products to manage plant intelligence by using data collection and OEE, KPI and Downtime calculations.

Improve
production efficiency
with OEE and KPI.

There is an increasing need to collect real-time production data in industries of all types, and even more so in the manufacturing sector, in order to identify and remove causes of inefficiency to reduce waste and thus improve productivity.  This can be done when you have the appropriate tools that can collect and analyze production data quickly and accurately.  Tools that can help you identify the root causes of inefficiency and once eliminated will bring your actual productivity closer to the theoretical one.

The reality of productivity does not always live up to our expectations due to unforeseeable circumstances that concern inevitable scheduled production downtimes that may be caused by staff shortage or maintenance, or unscheduled downtimes that may be due to unexpected system failure or malfunctioning, or an increase in rejected products.  These problems are mostly caused by machine inefficiencies which can be measured using the Overall Equipment Effectiveness metrics (OEE). The conditions that cause these problems are called ‘equipment-related losses’.

The OEE uses three principle measurable components to obtain the equipment-related losses:

  • Availability: losses due to downtimes
  • Quality: losses due to process defects
  • Performance: losses due to slack productivity

These three components account for all the causes of production loss as well as unexpected downtimes that are not caused by failure but set up, change of production, scheduled maintenance, meetings, holidays, strikes and other causes.  Some machine malfunctions are alerted directly and automatically using an alarm system. While others are left to the discretion of the operator to stop production so as to avoid further downtimes due to unclassified causes.

 

Being efficient means having an information management system that is capable of collecting the real-time data needed to calculate the Key Performance Indicators (KPI) of your productivity.  This will allow you to assess your productivity index at any given time and the causes effecting the real capacity of your manufacturing processes.

Industries

Automotive

Movicon fires up the engine

Tata Cummins Pvt. Ltd. has chosen Movicon to control the Engine Line Manufacturing.

CASE STUDIES-ALL
Building Automation

IUNGO, the BMS platform based on Movicon.NExT

The Movicon.NExT SCADA from Progea has been chosen for Building Automation of the INPS building in Abruzzo

CASE STUDIES-ALL
Energy

The ideal supervision solution for
sustainable energy of large photovoltaic parks

Movicon.NExT from Progea was chosen for the revamping of the systems of supervision of photovoltaic fields

CASE STUDIES-ALL
Food & beverage

Two hundred million pizza crusts produced
a year with the help of Movicon.NExT

TNT Crust has chosen Movicon.NExT ™ by Progea for the supervision of its refrigerated and frozen pizza crusts system.

CASE STUDIES-ALL
Infrastructures

Seoul Metro joins the green approach.

The SCADA Movicon.NExT by Progea has been chosen for the improvement of energy efficiency of the Seoul subway network in South Korea.

CASE STUDIES-ALL
Manufacturing

Global productivity analysis of GREIF Inc.
world leader in packaging

The Movicon.NExT™ and Pro.Lean solution chosen by Greif Inc. for 115 production sites worldwide

CASE STUDIES-ALL
Pharmaceutical

Production Supervision
Pharmaceutical

Prati-Donaduzzi is a major Brazilian pharmaceutical company and is the biggest manufacturer of generic drugs.

CASE STUDIES-ALL
Oil & Gas, Production Process
Special Applications

Uniproget, Bridge supervision software projects
developed with Progea’s Movicon platform

Uniproget uses Progea’s Movicon 11 version SCADA when it comes to design engineering supervision projects that require top quality graphics and connectivity towards a diverse range of devices.

CASE STUDIES-ALL
Water and Wastewater

Istanbul chooses Movicon
for water purification

25% of Istanbul's drinking water is managed by a SCADA central command system. Movicon allowed the staff of ISKI Kag'thane to be able to monitor in real time all the various processes and safety of the plant.

CASE STUDIES-ALL

The MES solution to collect data and calculate the OEE.

The solution that answers all your questions

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What are the root causes of inactivity?
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When and why did a specific problem occur?
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How does quality compare to last month’s measurement?
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What alarms were most frequent or had the longest duration?
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Is the machine being used to its full capacity?
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Is it possible to improve productivity?

Movicon Pro.Lean

The software solution for monitoring and analyzing production efficiency in all manufacturing industries.

ProLeanLow
Risorsa 5

Deploying Pro.Lean © will enable you to communicate with any field device or system, collect and record data on database. This data can then be used to analyse your company’s Key Performance Indicators (KPI), calculate the Overall Equipment Effectiveness (OEE) of your machines and measure Downtimes to know exactly where and how to remove inefficiences, reduce loss and maximize profits.

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