Production Efficiency

Solutions to improve productivity efficiency using OEE e KPI.

Progea offers software products to manage plant intelligence by collecting data to calculate OEE, KPI and Downtime.

Improve
production efficiency
with OEE and KPI.

Industries, especially in manufacturing, increasingly need to collect real-time production data to identify and remove the causes of inefficiency and improve  productivity by reducing loss.  In order to do this, you need to have a system that can collect and analyse production data fast and accurately.  One that can help you identify the root causes of inefficiency and put them right in order to bring your actual productivity much closer to the theorectical one.

Productivity reality does not always live up to our expectations due to unforeseeable circumstances such as unavoidable scheduled production downtimes (due to absence of staff or ongoing maintenance) or unscheduled downtimes (due to unexpected system failure or malfunctioning) or increased number of product rejects.   These problems are clearly caused by machine inefficiency that can be measured by using the OEE metrics (Overall Equipment Effectiveness). The conditions that cause these problems are called “equipment-related losses” (losses related to equipment).

There are 3 main measurable components that OEE uses in order to obtain the equipment-related losses:

  • Availability: losses due to downtimes
  • Quality: losses due to process defects
  • Performance: losses due to slack productivity

These three components account for all the causes of production loss as well as unexpected downtimes that are not caused by failure (Set up, change of production, scheduled maintenance, meetings, holidays, strikes, etc.). Some machine malfunctions are alerted directly and automatically (alarms ).  While others are left to the operator’s descretion to stop production in order to avoid further loss in downtimes due to unclassified causes.

 

 

Being efficient means having an information management system that is  capable of collecting real-time data in order to calculate the Key Performance Indicator (KPI).  This will allow you to  assess your productivity index at any given time and the causes effecting the real capacity of your manufacturing processes.

Industries

Automotive

Movicon fires up the engine

Tata Cummins Pvt. Ltd. has chosen Movicon to control the Engine Line Manufacturing.

CASE STUDIES-ALL
Building Automation

IUNGO, the BMS platform based on Movicon.NExT

The Movicon.NExT SCADA from Progea has been chosen for Building Automation of the INPS building in Abruzzo

CASE STUDIES-ALL
Energy

The ideal supervision solution for
sustainable energy of large photovoltaic parks

Movicon.NExT from Progea was chosen for the revamping of the systems of supervision of photovoltaic fields

CASE STUDIES-ALL
Food and beverage

Two hundred million pizza crusts produced
a year with the help of Movicon.NExT

TNT Crust has chosen Movicon.NExT ™ by Progea for the supervision of its refrigerated and frozen pizza crusts system.

CASE STUDIES-ALL
Infrastructures

Seoul Metro joins the green approach.

The SCADA Movicon.NExT by Progea has been chosen for the improvement of energy efficiency of the Seoul subway network in South Korea.

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Manufacturing

Global productivity analysis of GREIF Inc.
world leader in packaging

The Movicon.NExT™ and Pro.Lean solution chosen by Greif Inc. for 115 production sites worldwide

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Pharmaceutical
Process, Oil & Gas
Special Applications

Uniproget, Bridge supervision software projects
developed with Progea’s Movicon platform

Uniproget uses Progea’s Movicon 11 version SCADA when it comes to design engineering supervision projects that require top quality graphics and connectivity towards a diverse range of devices.

CASE STUDIES-ALL
Water and Wastewater

Istanbul chooses Movicon
for water purification

25% of Istanbul's drinking water is managed by a SCADA central command system. Movicon allowed the staff of ISKI Kag'thane to be able to monitor in real time all the various processes and safety of the plant.

CASE STUDIES-ALL

The MES solution to collect data and calculate the OEE.

An answer to every question

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What are the root causes of inactivity?
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When and why did a specific problem occur?
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How does quality compare to last month’s measure?
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What alarms were most frequent or had the longest duration?
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Is the machine being used to its full capacity?
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Is it possible to improve productivity?

Movicon Pro.Lean

The software for monitoring and analyzing production efficiency for each manufacturing sector.

ProLeanLow
Risorsa 5

Deploying Pro.Lean © will enable you to communicate with any field device or system, collect and record data on database. This data can then be used to analyse your company’s Key Performance Indicators (KPI), calculate the Overall Equipment Effectiveness (OEE) of your machines and measure Downtimes to know exactly where and how to remove inefficiences, reduce loss and maximize profits.

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